Commercial Standardization of Instrument Testing of Cotton

 

Andrew G. Macdonald




[This speech was delivered by the author during the 63rd Plenary Meeting of ICAC held in Mumbai, India in November 2004]


The Commercial Standardization of Instrument Testing of Cotton has been a topic of conversation ever since the Expert Panel was formed by the Standing Committee and the Secretariat nearly a year ago.
 

But before I start, for the benefit of the layman allow me to try to demystify the title, and since I live in the Southern Hemisphere I will take it backwards.
 

- Cotton, well that we understand
- Testing means examining the cotton for its composition, characteristics formation, which might be better

  understood as quality.
- Instrument means we do such testing with a machine or instrument as opposed to doing so by hand, as used to

  be the case.
- Standardization means that there is an accepted procedure and interpretation of the results of a given test.
 

We could have stopped there since Standardization of Instrument Testing stands by itself, but, we have tried for more than 20 years to achieve such standardization between instruments, without success due to the current unavoidable variable factors involved in cotton testing in different parts of the world.

So we have added the word Commercial in the title, to indicate that deviations from a given standard could be considered acceptable in commerce, but which not might be acceptable in a scientific forum.

That subtle adding of the word changes the prospects for success, since less sophisticated users, like smaller farmers, as well as the international trade, would feel more comfortable in utilizing the benefits of instrument testing on commercial standards, as the goal posts would be somewhat wider apart, at least initially.

So we have Commercial Standardization of Instrument Testing of Cotton (CSITC)

At the first meeting in Bremen the whole concept was discussed and various proposals were put forward. Since these suggestions have been well received, we now propose to put forward a seven point action plan to the Plenary, being the recommended way forward to implement the concepts presented by the panel.

I do not propose to detail the conclusions reached in Bremen, since we believe the actions we shall describe in this presentation cover most of the points raised.

Firstly allow me to remind ourselves of the Aims and Objectives together with the proposed actions.

“Worldwide testing of cotton with standardized, instrument testing methods and procedures”

The prerequisites for instrument testing must be:
Reliable
Practical
Economical
Suitable for the commercialization
Arbitratable
  
    And the actions we are proposing are:-
    • 1. Definition of specifications for cotton trading
    • 2. Definition of international test rules
    • 3. Implementation of the test rules
    • 4. Certification of the testing laboratories
    • 5. Calibration standards
    • 6. Specifying commercial control limits for trading
    • 7. Arbitration procedures.

During our meeting in Bremen it was agreed that at this initial stage we should concentrate for international testing on the following characteristics:-

Micronaire
Strength
Length (UHML)
Length Uniformity (UI)
Colour (Rd and +b)

For the testing purposes the participants to the contracts, will have to define whether 10% sampling sufficient, or the sampling must be 100% of the bales. This will depend on various factors principally on the origin of the cotton, so the panel felt that this point should be optional.

The expert panel is responsible for this.

Though we are suggesting that the testing methods to be based on

USDA Guidelines for HVI Testing
ITMF HVI User Guide
Other International HVI Working Groups from various origins
An approved sample protocol.

at this stage we shall be seeking to prepare international rules (rather than methods) which will accompany the thought process behind the proposals of the Expert Panel. Therefore we do not intend to prepare detailed instructions on the methods of testing, which accompany any testing instrument, but rather devise the basic rules for international co-operation in testing of cotton, to achieve international certification of laboratories. We are recommending that the Fiber Institute in Bremen together with the USDA, undertake this task, together with the support of the ITMF Committee for Cotton Testing and CIRAD to name examples.

Once these basic “international” rules, have been drawn up they would be submitted to the Expert Panel for approval.

The next job would be to implement the rules, and for this we would need to obtain acceptance from the cotton producers, traders, processors and the spinning mills, of the principles, since the inclusion of these basic rules would certainly have to be included in the cotton trading system. Likewise the rules for the Certification System of testing centers would also have to be contemplated in the trading arena. This would be the job of the cotton associations.

Perhaps we should make it clear that the word trading includes, cotton growers, ginners, merchants and spinner all having a stake in this project. Instrument testing is as important to growers and seed breeders as it is the spinners.

For this all the Cotton Associations would have to be consulted for example:

American Cotton Shippers Association,
African Cotton Association
Belgian Cotton Association, Gent, Belgium
Bremer Baumwollbörse, Bremen, Germany
East India Cotton Association, Mumbai, India
Gdynia Cotton Association, Gdynia, Poland
Liverpool Cotton Association, Liverpool, UK

but clearly the leader in international trading rules is the Liverpool Cotton Association, shortly to become the International Cotton Association, who are very supportive of this initiative and can be counted on to assist.

So how do we envisage certification of the testing laboratories? We imagine the formation of regional or national certified centers corresponding and carrying out round trials with those instruments located in that specific region. If the region was large there might be more than one approved/certified centre. These centers in turn would carry out round trails with a selected international centre, which we are proposing would be the Bremen Institute, but clearly this responsibility could be also divided between other international centers like the USDA for example. These international centers would also carry out remote inspections of laboratories which had been approved by the regional center, as well as make random inspections of the certified laboratories.

They would also form national or regional centers for training in testing and calibration as well as provide maintenance assistance where necessary.

The determination of the certification procedures of laboratories would be extended to all the interested parties. At this time we are envisaging that bodies like the Fibre Institute in Bremen and the USDA would in fact issue the certification according to the commercial control tolerances which will have been established. It is proposed that perhaps the ICAC, based on the evaluation of the Bremen institute and the USDA, could issue and of course withdraw certification as the case arose. However we do envisage that other institutions could be involved with the standard of certification such as:-

ITMF Committee on Cotton Testing Methods HVI Working Group
CIRAD, Montpellier, France
Wakefield Inspections
SGS etc

As regards manufacturing of calibration standards we are proposing that the USDA should be responsible for this important work and would include.

• Definition of valid calibration standards
• Control of the selection of standards
• Defined validity period for defined standard sets
• Forwarding of calibration standards to all certified laboratories.
  Now we come to the most important part of the concept for all this to be possible. The panel agreed that there 

  are valid reasons for variations in test results though out the world.
• There are variations in the results even in individual bales, due to the variation in cotton itself.
• There may be variations in the results of different bales from one lot
• Certainly there are variations caused by the test method and deviations between laboratories which we call “
   repeatability”.
• Deviations between laboratories. • Finally we can obtain a genuine variation depending on number of tests
   made per sample.

So the panel agrees that there exists variance between instruments and conditioning of samples, will require some commercial tolerance of control limits for trading cotton.

The panel agreed that moisture content in cotton varies with alterations in temperatures, and that cotton strength increases with higher relative humidity. However the panel agreed that as the other characteristics are affected to much lesser extent by fluctuations in moisture content, that such variances would be acceptable under commercial control limits for cotton trading.

So the next step in this strategy will be to establish the range and trading tolerances for these basic characteristics. Ideally for strength measurement we need to initially introduce software to correct results based on variations in climatization by the measurement of temperature and humidity, or better still the moisture content of the sample. For this we shall have to look to the manufacturers of instruments to supply this information to assist in this project.

We shall need to quantify the different variations/tolerances proposed, but in final analysis the proposal is that it should be based on, Bremen and USDA round trial results, as well as other literature on the subject, and it might be found useful to make specific round trials with other organizations to supplement the results. All this would lead to a combination of acceptable variations between certified testing centers, as well as the basis for commercial trading control limits.

Naturally what we shall be looking for in the long term would be the development of a stand-alone, self calibrating instrument with internal climate control, requiring no operator intervention which would allow us to reduce the commercial tolerance closer to the “scientific tolerances” which would be ideal in a perfect world.

Having established this concept of trading tolerances, we still need to approach the commercial aspect as regards agreement between two parties. The logical step it to treat any variations between instruments outside of agreed tolerances between buyer and seller, in the same manner as we handle visual classing, Samples would be drawn and sent to an approved centre for arbitration identified in the contact, for example Liverpool, Bremen or Gdynia. The results would be communicated in the identical manner which exists today for visual classing, an arbitration award, using established value differences. As is the norm, the costs of the arbitration involved would be for losers account. This arbitration between instruments would mimic what is done manually today, and in fact would be one of the most efficient way of eliminating poorly calibrated or badly operated instruments.

So in conclusion let me mention some other factors that will be required for this project to advance.

• We shall need the motivation of political support to implement these proposals in cotton trade.
• We shall need the support from the cotton trade growers, merchants, spinners.
• It will be important to agree on these future actions
• Ensure that we obtain the participation of the laboratories involved.
• We shall need to encourage those entities we have sited to responsibly undertake their part in the program

Finally and most important is that the project will require a provision of funds for those responsible for the testing. We encourage the ICAC to approach Common Fund for Commodities, the European Commi-ssion, as well as national governments for financial support.

We must offer our thanks to the Faserinstitut of Bremen for their valuable assistance with this presentation; additionally the Institute has prepared a time flow chart with estimated costs to undertake their part of the project. Once this prog-ram is approved in principle, we shall be able to present a timetable with costings and ask the other participants to do likewise. Then the project as a whole would be presented to the authorities together with the detailed reasoning for the importance of this program, so as to seek the funds that will be required.
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